Custom Die-Cut Foam
Products with a unique shape need contoured packaging. This is especially true for launch kits or presentation kits where repeated daily use is just par for the course. Custom foam can be die-cut to hold any size object safe and securely in your box.
It’s what’s inside that counts


Expertise that is just the right fit
Custom Foam Options

Precise, Organized Storage

Use Flocked Foam for a stylish look

Dress up the foam with a SBS Topper
Custom Die Cut Foam Samples
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William Henry Limited Edition Pen Box
This limited edition pen box uses a digitally printed SBS foam topper to give the foam a more high-end look.

Mainstay Medical Custom Packaging
This box was digitally printed and has a matte lamination. The inside contains a digitally printed bonus board and custom foam to hold the medical device.

Climb Higher Custom Pad
Custom Pads are just another type of packaging we provide. These Climb Higher promotional pads were digitally printed and have a scuff free matte lamination to give it a smooth dull look. The inside contents of the pad are held in place securely by tailor-fit foam cavities.

L’Oréal Hair Care Mag Box
Looking for some new ideas for health and beauty packaging? We offer custom packaging for any health and beauty product you may have. Product examples that we have done in the past include – hair care, cosmetics, devices, vitamins, and supplements. This custom hair care promo kit was made for our friends at L’OrĂ©al. The box was digitally printed and has a gloss lamination. The inside contains custom foam to hold the product in place.

Grey Goose Martini Handle Box
This Grey Goose Handle Box was made as a martini gift set for their high-level employees. It features offset print and matte lamination on the outside cover, inside cover, and tray with a custom foam insert.

Intermountain Audiology Custom Pad Gift Pack
This Custom Pad was offset printed and has matte lamination. The inside contains a vinyl pocket and custom foam to hold the gift pack.

Married People Cigar Starter Kit
This starter kit was a project for our friends at Orange Leaders. The box was digitally printed and has a soft touch lamination with a silver foil stamp. The inside contains custom foam for the training pieces. The cigar style box is a training starter kit to help couples in their marriage.

Habitat for Humanity Tulsa Custom Pad
Custom Pads for a great cause! These Pads were made for our friends at Habitat for Humanity Tulsa. They were digitally printed with a matte lamination. The inside contains custom foam for keys to a new home. These were used as a presentation kit for a new home.

Vomela Custom Foam
This custom mag box was offset printed and has a matte lamination. The inside contains custom foam to hold the promotional items.

Tri County Metals Marketing Kit
This custom Handle Gift Box was made for our friends at Tri County Metals. It was wrapped with our Black Ultima and has a green foil stamp. This inside contains custom foam to hold the multiple items in place. The box was used as a partnership/thank you kit for doing business.

Timber Trading Company Sample Kit
his moulding sales kit was made for our friends at Timber Trading Company! The box was offset printed with scuff free matte lamination. The tray was wrapped with black ultima and contains custom foam that hold various options of wood mouldings and trim.

Custom Snap-on Foam Topper
SBS Foam Topper die-cut to the shape of foam.

SGS Handle Box Sample Kit
Show off samples of your products with custom-made Marketing Sample Kits from Sunrise Packaging. This kit was offset printed and has a matte lamination. The inside contains custom foam to hold the concrete samples in place. The box also has nylon riveted handles to make it easier to carry. This kit was sent to architects so they can see the colors of concrete available to them.

Conformis Knee Replacement Demo Kit
These demo kits for Conformis were offset printed and has a matte lamination. The inside contains custom foam to hold the implants in place. This demo kit was used for knee implants.

Fox Sports North Cozy Kit athletic promo boxes
This Cozy Kit was made for our friends at FOX Sports North. The kit was offset printed and has a soft touch lamination with spot uv print over the text and snow. The inside contains custom foam to hold the promo items. The box was used as a Promo (Cozy) Kit for Hockey Day Minnesota.

One Eight Distilling Promo Kit
This promo sample kit was screen printed on our black ultima. The inside has custom foam to hold the promo items snug in place.

L’Oréal Promo Kit with Custom Foam
Looking for some new ideas for health and beauty packaging? We offer custom packaging for any health and beauty product you may have. Product examples that we have done in the past include – hair care, cosmetics, devices, vitamins and supplements. This custom hair care promo kit was made for our friends at L’OrĂ©al. The box was offset printed and has a gloss lamination. The inside contains custom foam to hold the product in place.

Campbell’s Handle Box Sample Kit
This handle box was designed for Campbell’s in house and made with a flood black print with scuff free matte lamination with spot UV over the lamination. Custom foam was also made for the box. The handles used are black nylon strap handles. This product was used a sample kit for the many products they make.

Wolverine Work Boots Custom Handle Box
This Wolverine custom Handle Box was offset printed and has a matte lamination. The inside has custom foam to hold the boos in place.