When it comes to custom packaging, thermoforming is about as literal as you can get. 

Design and personalization appear in all of our projects. But when it comes to truly crafting packaging around a product, thermoforming provides the best amount of customization. This style of personalized packaging takes a sheet of plastic that is heated until pliable, and then molded to the desired shape. You've experienced a variety of thermoformed packaging, and maybe not even realized it. For example, any time you have opened medicine in a plastic container with a foil back... That's blister packaging. If you've slid a plastic tray out of a box... That's a thermoformed tray. 

The incredible array of possibilities for thermoforming is part of what makes it such a dynamic industry. Digital Journal projects that the market for thermoformed trays, blister packs, and more will see steady growth through at least 2026. Plastic trays and custom plastic packaging have become an important aspect of packaging. As more and more people turn to shopping online, the need for packaging stability and protection increase. Not to mention the ability to capture freshness and keep products firmly sealed. 

 

How Industries are Personalizing Thermoforming

When it comes to specific industries, thermoforming allows them to not only package with integrity, but also with precision and intentionality. 

Take a look at the image to the side. These cosmetics are packed in safely and securely, but also with an element of presentation. All users who purchase this product will be able to have a consistent experience, from any part of the country.  Not to mention that these containers, otherwise fragile and full of precious substance, are protected from the potential pitfalls of transit and retail shoppers. 

Healthcare packaging is another industry which often uses thermoforming. We discussed pill packaging above, but this style of single-servings also helps with compliance packaging. Compliance packaging ensures that users are taking the correct dosage/amount at the right time. Adding features to the packaging design, like a clock or other graphics, along with the individual blisters, assists users in being responsible and understanding how their medication works. 

Thermoforming Market Growth

These two industries are hardly the only ones out there using thermoformed trays, blister packs, etc. The food industry, horticulture, electronics/technology, and more have adopted thermoformed products as part of their packaging lineup. Learn more about the options we can provide to you to keep products safe and sound through our thermoforming options!