How to Work the Magnetic Flap Box

Magnetic flaps on their own are used widely not only in packaging. Binders often use a magnetic flap for closure, as do some styles of journals and books (Bibles are probably the most common). Even some purses use magnetic flaps to ensure tight closure. The magnetic flap box is also increasingly popular, and that's in part to the versatility--and universal delight--of magnets.

It starts with the traditional hinged cigar box. The overlapping hard cover, with magnet, is the additional feature that elevates a simple box into something a little more. While the magnet is the *connecting* piece, so to speak, other elements can take your simple box to the next level.

The Magnetic Flap Box in Action

In the example to the side, created for CME4Life, you can see some of our favorite options at work.

First and foremost: the magnetic flap. It allows for a seamless design from top to bottom, creating a continuity for the eye to follow. It continues as the user slides their finger under the flap to open, revealing the product in full.

This digitally-printed box also features vivid colors. Sunrise can ensure color-matching with this process so that your logo and brand recognition are never compromised in the printing process. It's also laminated. Lamination can enhance colors as well as create another tactile touchpoint for users. This particular example uses matte lamination, one of our favorites. It makes the box as a whole soft to the touch, smooth, and adds a layer of protection to the piece.

Other Magnetic Flap Box Options

This magnetic flap box is just one example of many that Sunrise has handcrafted over the years. Other features which we think make this style of packaging especially pop include:

  • Custom inserts
    In short, inserts keep packaging neat and products safe. Made to order for every project, we can ensure that our custom inserts will fit to perfection.
  • Thermoformed trays
    Sunrise has a custom tooling department that means no delay or travel between workshops for your packaging creation. Thermoforming is a great option to highlight product features; it's literally like a little stage for your items!
  • Personalized foil stamping
    One of the most popular options out there. Foil stamping is a striking customization option that immediately creates a sense of luxury for any package.

And this is just scratching the surface of what's possible with packaging customization. Contact Sunrise today to design your project!

Unconventional Set Up Boxes

Using the term "set up boxes" might make sense to you or it might not. If you're not attuned to the packaging industry, it probably doesn't mean much. But that's where we like to take the chance to educate you.

A setup box consists of two pieces. In layman's terms, a top and bottom. The bottom is usually made of strong chipboard with a custom wrap on it. Otherwise known as turned edge, this stylish finish can take on different elements depending on your needs. The top fits snugly over the bottom. Also made of chipboard, it slides on and off easily; you've no doubt encountered this style as it's often used for game boxes, smartphones, and more.  

As you look through our two piece set-up box gallery, you will see the unlimited potential of this customized box style. Sunrise just completed an interesting variation for Findlay Technologies. 

Set Up Boxes By Design

Confused? Look closer. 

By design, this might appear to be another cardboard package delivered by any mail service. Once you read the address label, it becomes clear that this isn't just another mailing box. While pictures don't quite do it justice, the feel of the box gives it away as something special as well. 

You can't quite tell, but these are set-up boxes. The boxes are wrapped with a digitally printed / matte lamination material. From the corners, you can just the turned edge finishing on them. 

We love the unconventionality of this box. It takes multiple sets of expectations and flips them, creating a sense of surprise and fun the for the recipient. Here's what we mean.

Expectation #1: It's just a plain cardboard box 

But from that first touch, the customer realizes that it isn't. Part of engaging users is finding ways to engage their senses, and with this design and style, they're all in.  And once they open the box, they're treated to even more potential customization. Thermoformed trays, custom inserts, the sky's the limit. 

Expectation #2: It's just another set up box

Using a design that usurps expectations helps engage users, but it also illustrates different features of a particular packaging style. While these setup boxes share characteristics with others, the content and design are what set it apart.  Set up boxes lend themselves well to a variety of finishing options. And their hardcover durability makes them trustworthy packaging for nearly any product. 

Design Maketh the Set-Up Box

So the lesson that we learn from this? Taking the time to figure out the overall effect you want your packaging to have helps determine the right box style and the right design.  Taking something seemingly conventional, like setup boxes, and turning them into something truly unconventional, is a challenge we love taking up. Contact Sunrise today to talk through your needs and ideas for your set up boxes!

Recycling Thermoformed Packaging

For good reason, retailers and companies are increasingly concerned with the re-usability of packaging. Using materials that can be recycled and reused is not only good for the environment, but a selling point to eco-conscious customers. Recycling thermoformed packaging is one reason Sunrise Packaging loves promoting our thermoforming processes, but not the only one.

We turned to the current industry analysis and trends on industrial thermoform packaging material market to find out why this style of customized inserts and packaging is rapidly increasing in popularity.

Reasons to Love Recycling Thermoformed Packaging

It’s good for the globe.

Recycling plastic leads to a robust second life for a variety of products (see what kinds of plastics can be recycled). With the majority of thermoformed materials meeting the requirements for recycling initiatives, it allows consumers to buy with confidence. On a grander scale, it reduces greenhouse gasses and pollution, as well as the waste filling up dumps and natural environments. 

It’s good for the consumer.

And in more ways than you might think. It takes less energy to make products from recycled plastic than it does using virgin materials. It saves on oil, which in turn makes more oil available for heating homes and other uses. That’s just one example of how recycling thermoformed packaging helps the collective and not just individuals.

It’s good for your organization.

Thermoforming has a lot of advantages. It’s ligthweight but solid. It’s environmentally-friendly while providing stiff storage for products. Additionally, more and more products require the versatility offered by custom plastic packaging. Wood and glass can’t promise a moisture-free, odor-free environment that also blocks light. Oh, and while keeping weight and shipping costs down. 

Upcycling For The Greater Good

Upcycling‘ is becoming an increasingly popular term to further clarify recycling. It means taking a product and reusing it for a new purpose. But in such a way that creates a product of higher quality or value. It’s not exactly a new idea–there must have been some inventive upcycling going on through the Great Depression, right?–but it’s gained traction in our eco-friendly society. 

Choosing packaging that can be re-purposed is more than just a fiscal decision. As people become more educated about making choices, trends show that the demand for recyclable packaging will grow. Get ahead of the game by working with Sunrise Packaging to create recyclable thermoformed packaging!

Thermoformed Custom Trays Add Protection

Thermoforming is a process that allows plastic to be molded to fit whatever it needs to contain. Custom trays are an especially popular application for the process. They offer many benefits–

  • Organization
    In presentation packaging, it’s important for every thing to have it’s place..and for it not to shift in transit. It’s like a fisherman’s tackle box. If the lures and bait are all mixed it up, it causes chaos Thermoformed custom trays for the health and beauty products.and confusion. Custom trays are the perfect way to contain products, samples, etc. in specific spots for consistency and expediency. 
  • Versatility
    No matter what type of product or insert you want to include in your packaging, there’s a custom tray that will work. Trays can be used to keep marketing collateral in place in nearly any kind of packaging. Custom pads, magnetic cigar boxes, binders, the list is endless when it comes to what Sunrise Packaging can heat-seal. 

–But chief among these benefits is the protection provided by custom thermoformed trays.

Custom Trays Protect Materials

From CDs to pamphlets to flash drives, it’s important that your materials arrive in pristine condition.  The durable nature of custom trays ensures that whatever they encase will arrive without a dent or mark. They also defend against other potential contaminants, like liquid or water. 

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Protection against…

  • Physical harm.  It’s a wild world out there. Water and other liquids could ruin labels and packaging; your products could be jostled and chipped at any stage. Custom trays help lower the risk of these defects. 
  • Product fragility. Glass containers are beautiful and go a long way to convey luxury to customers. But it’s fragile. The same goes for some types of plastic containers, and a variety of products that can be easily crushed or their integrity otherwise compromised.  Custom trays add a literal layer to safeguard against this kind of damage.
  • Damage expenses. It’s true that there will always be some damage in transit, but it doesn’t have to happen frequently.  It’s also necessary to plan for rough handling in package sorting. Thermoformed trays can help reduce the possibility of breakage. As well as the expenses incurred from damaged products. 

Learn More About Custom Trays & Thermoforming

Custom trays are just one option when it comes to thermoforming. Custom forming is a service Sunrise Packaging provides according to customer requirements. Every project is unique and designed to your needs; the variety of options ensures that we can create the perfect solution!

Ready to learn more? Contact Sunrise today!

Custom Thermoforming Packaging Options

When it comes to thermoforming packaging, there’s more than meets the eye. 

It’s the ultimate in custom packaging, as the pliable plastic is molded specifically for products. This perfect fit is part of what is driving the market for this specific type of packaging. In fact, PRNewswire estimates that the thermoformed plastics market will hit over $16 billion dollars by 2015. Demand will increase from industries as diverse as healthcare to automotive to construction, driven by this style’s unique properties. So what’s so special about this style of packaging?

Thermoforming Packaging Options

There are a few styles when it comes to thermoformed packaging.  Each one has different applications and advantages, and work differently for different products. Here’s a quick rundown: 

Custom Thermoformed Trays

Highly versatile as well as usable, thermoformed trays are precision-formed to provide the highest level of protection for products. They can even be created with a locking mechanism to ensure that nothing shifts or breaks in transit. These custom trays can be inserted and heat-sealed into boxes or binders to hold not only your products, but companion content as well. USB drives, discs, manuals, you name it. It’s important that your customers experience your products in an ideal setting, right? Custom thermoformed trays create that ideal setting, anywhere and everywhere. 

Thermoformed Blister Packaging

Originally used for packaging aspirin, blister packaging is a lightweight, easy-to-open option for custom thermoformed packaging. Blister packaging is comprised of clear plastic housing your product and adhered to a backing like cardboard or foil. While the idea of easy-to-open packaging might not be at the top of your list of considerations, it’s proving to be a main motivator for some shoppers. Driven by the aging baby boomer market, usability is an increasingly large concern, especially for healthcare and medical devices. 

Custom Thermoformed Clamshells

Clamshells are an increasingly popular option for items that customers want to see before buying. For obvious reasons, it’s not always in the best interests of retailers and producers to have customers opening their products, fidgeting with them, and then walking away. By encasing products in clear plastic, customers can see the exact product they’re looking to purchase. And by making the packaging securely tamper-proof, they know that it’s in perfect condition. We recommend adding a printed insert as well for your branding and more marketing real estate!

Learn More About Thermoformed Packaging Options

Minnesota’s Sunrise Packaging has years of experience in this market. Contact a representative today to find out what style can work for your product!

 

Thermoformed Trays Add A Little Something Extra

When it comes to packaging, there’s a lot of emphasis on the outside. Think of a birthday present. If two presents are placed in front of you–one with a sleek, crisp package, the other in a paper bag–which do you want to open first? While the outside of the packaging might be what attracts customers in the first place, it’s what’s inside that retains them. This is where thermoformed trays take center stage…or rather, they provide the center stage. Thermoformed trays for the health and beauty products.

Thermoformed trays are essentially plastic trays, heated and molded into custom shapes and sizes to ensure that your products are held firmly in place. They create a veritable stage for your products. Trays can be placed inside nearly any kind of container, from the popular cigar box to a turned-edge binder.  It’s a versatile solution that many industries include in their packaging designs.  

Here are a few more reasons why this type of custom insert works well for so many different needs: 

Thermoformed Trays Offer Products: 

Protection

To go back to the birthday present example, the only thing more disappointing than a poorly-wrapped present is a broken one. Thermoformed trays are customized to your product, ensuring that it is secure within the larger package. 

Safety

Healthcare packaging and medical device packaging typically utilize thermorformed trays for safety reasons. This industry, focused on life-saving tools and equipment, needs to have their tools safely stored in place where it’s easy to find and use them. 

Organization

Whatever you happen to be packaging with your product, thermoformed trays can keep everything in order. Trays allow you to help customers move through products sequentially.Oor if there are other inserts, to ensure that the most important or relevant ones are easily accessible. 

Ready to Learn More?

Thermoforming is a highly-customizeable process. It starts with designing a layout for your product, selecting materials, and finally moving into the final stages of your custom packaging needs.  Whether you are looking for sustainable, economical, or something else, Sunrise has a solution. Get started today.

Custom Thermoforming for Point of Purchase

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Custom thermoforming is incredibly effective for point of purchase display, beauty, cosmetic, medical, pharmaceutical blister packaging, clamshell, electronic, and other manufacturing industries. Custom thermoforming is very cost effective for high volume orders and repetitive runs. Once your custom tooling is complete for custom plastic packaging, following orders are trouble-free to setup and speedy to turn.

EarSkinz Custom Thermoformed Packaging

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This vibrant custom thermoformed packaging for EarSkinz highlight a wonderful product. The tray assists to tell the story of what the product is, silicone ear bud covers in this case. This design utilizes the smooth and boundless potential of thermoformed plastic trays. An enormous advantage of this custom thermoformed package for EarSkinz is the elimination of extra exterior wraps, boxes or sleeves which diminishes waste, helping the bottom line for EarSkinz. The custom designed tray is covered in front by a clear co-polymer film which is easy to open for the purchaser. Finishing out the packaging is a back label which offers instructions which helps the front to stay clean and stylish.

Get Your Product to Market Fast

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Thermoforming is far superior to other plastic manufacturing methods when you want to get your product to market in as swift a way as possible. Thermoforming is speedier to implement, more effective in terms of materials and produces a considerably more affordable end-product.

In the final evaluation, thermoforming permits you to make more suitable decisions while still staying within budget. It also lets you have a faster product development cycle that will facilitate you to get your product to the marketplace ahead of your competitors.