Custom Thermoforming for Point of Purchase

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Custom thermoforming is incredibly effective for point of purchase display, beauty, cosmetic, medical, pharmaceutical blister packaging, clamshell, electronic, and other manufacturing industries. Custom thermoforming is very cost effective for high volume orders and repetitive runs. Once your custom tooling is complete for custom plastic packaging, following orders are trouble-free to setup and speedy to turn.

EarSkinz Custom Thermoformed Packaging

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This vibrant custom thermoformed packaging for EarSkinz highlight a wonderful product. The tray assists to tell the story of what the product is, silicone ear bud covers in this case. This design utilizes the smooth and boundless potential of thermoformed plastic trays. An enormous advantage of this custom thermoformed package for EarSkinz is the elimination of extra exterior wraps, boxes or sleeves which diminishes waste, helping the bottom line for EarSkinz. The custom designed tray is covered in front by a clear co-polymer film which is easy to open for the purchaser. Finishing out the packaging is a back label which offers instructions which helps the front to stay clean and stylish.

Get Your Product to Market Fast

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Thermoforming is far superior to other plastic manufacturing methods when you want to get your product to market in as swift a way as possible. Thermoforming is speedier to implement, more effective in terms of materials and produces a considerably more affordable end-product.

In the final evaluation, thermoforming permits you to make more suitable decisions while still staying within budget. It also lets you have a faster product development cycle that will facilitate you to get your product to the marketplace ahead of your competitors.

 

Blister Packaging Benefits

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Custom blister packaging offers excellent display advantages and tamper evidence in retail.  Branded artwork is considerably easily done with blister packaging, since the concept of the item involves a blister card, it makes sense for you to print with dazzling graphic design! The thermoformed cavity is then heat sealed onto each card holding the product in place.

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For security, the blister pack keeps products secured from their exterior environment. However, since they are easier to open than clamshells, there is still a chance of tampering. Although blister packaging does not safeguard the product itself, it does protect the consumer; therefore any evidence of tampering is obvious to the consumer. Custom designed blister packaging is an extremely popular choice for general consumer goods packaging.

Custom Designed Clamshells

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I consider custom designed clear plastic clamshells provide an enormous advantage for retail packaging solutions. I think it speaks to people that your package has nothing to hide. Your product is there for the world to see and your customer can see the product and not feel like they have any expectation to be disappointed by misrepresentative contents.

Clamshells provide safety and visibility that are designed specifically to product are frequently custom made with inline thermoforming manufacturing. Plastic material is roll-fed in to the former and takes shape of the Teflon coated aluminum tool that is being applied. Clamshells often are very cost-effective and usually have easy to open functionality that provides a great custom packaging solution.

Advantages of Clamshell Packaging

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Clamshell packaging is distinctive because of its hinged, one-piece design. The hinges allows them to open like a clamshell. Clamshell packaging frequently comes with a single hinge and usually includes a hanger tab so it can be hung on a store hook.

I love the advantages for both the consumer and the manufacturer. Let’s look at a few.

Highly Observable for the Consumer

This type of packaging is usually made using high transparency material. For the consumer, the product inside can be observed from many different angles

Highly Secure for the Manufacturer

Clamshell packaging can be made highly secure, allowing manufacturers to package highly valuable products in them while diminishing the possibility of theft or tampering. This increased security makes it perfect for retail.

Total Enclosure

Clamshell packaging provides total enclosure for the product inside without separate lids or backings. This ensures that the entire package is one piece.

At Sunrise Packaging, we design and manufacture visually interesting and functional plastic thermoformed clamshell packaging. We are a leader in manufacturing thermoformed clamshell packaging solutions to industries such as retail, medical, entertainment, media and cosmetic. We would love to work on your design and concept from start to completion.

 

Combination: Turned Edge Blister Packaging

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This is a turned edge product that carefully and strategically utilizes custom thermoformed blister packaging in order to create a unique and comprehensive packaging solution. An informative piece that covers the benefits and uses of crops from Minnesota Grain in Eagan, this packaging solution is not only a great marketing piece, but it provides the recipient with real time samples of each item in order to recognize and truly learn about what they have to offer. They say in order to make money you have to spend money, and in this case, Minnesota Grain has done that by making a solid investment in educating their clientele and potential buyers. The thermoformed plastic acts as a blister with the turned edge flat, making it possible to show a variety of grain samples. The placement of each blister is in line with the accompanying descriptive text. As both a turned edge manufacturer and custom thermoformer, we love projects like this that use our strengths!

Vinyl Album + Thermoformed Tray

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Here are some of our most recent custom albums made here at Sunrise Packaging. A combination of custom vinyl exterior and internal thermoformed trays, these packaging solutions are extremely versatile when manufactured. With all of the steps, materials, and equipment in house, we are able to take a concept and make it a reality. First, a custom vinyl flat is made, and scored to fold over much like a binder or album.  A plastic thermoformed tray is then heat sealed to the vinyl exterior to create the internal organization of the packaging solution. These albums are great for branding internal information and media products that require a combination of printed literature and disc/flash drive documents. By creating a cohesive set package, you are able to keep all necessary information in one, protected place.

Formed Trays Complement Rigid Packaging

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All of the packaging solutions shown above serve different purpose in different markets. While the basic construction of these items are all widely varied, they do have a thing or two in common; each item uses a thermoformed tray to complement a turned edge exterior. Custom plastic trays are not as common as say blister packaging or clear clamshells, but they do allow the retailer to enhance their product and add value for the customer. On the far left, we seen a rigid hinged box that holds the recently released Google chrome cast. In the boxes tray, we see a nice white plastic that has a thermoformed cavity that fits the device perfect. This keeps a valuable electronic application safe in transit as well as giving the consumer a good experience when they open it up at home. The middle picture is for a cosmetic line; where we see thermoformed trays the most. In a rigid two piece setup box, this plastic tray categorizes each item, creating a gift set or lotion kit, if you will. This shows the shopper or gift receiver exactly what they are getting and can serve as a tray even after the purchase has been made. Finally, we see a project that we did right here under our roof. The Kwikpen kit shown in the far right picture has a setup similar to an album or hardcover book. With a tray on each panel, this kit is held together with two complementary trays that fit perfect for snapping closed. the Kwikpen has its own cavity, as well as the other elements in the medical sales kit. Three different packages, three different markets, all benefit from a custom thermoformed tray.

Thermformed Plastic Trays

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Custom thermoforming offers the manufacturer the ability to create a unique packaging solution for anything. That’s right- anything. While thermoformed blister packaging and custom clamshells are generally geared toward the electronic and cosmetic markets, thermoformed plastic trays are applicable to any packaging purpose. The plastic forming process is simple, quick, and economical for production runs large and small, and with custom aluminum tooling, products fit snug into their respective place. Here are some markets that currently use or could greatly benefit from their own custom thermoformed plastic trays:

mechanical/automotive: plastic trays can be formed to hold parts large and small alike. Great for mechanical maintenance or as a presentation for the buyer! Present  a kite with the car manual, title, keys, and throw in a tire gauge for the new car owner!

art/design: perfect tool hold any kind of utensil- keep paintbrushes, pencils, and other tools in a compact and accessible kit. Plastic trays are durable and washable for the messier artist as well…I mean, did Da Vinci worry about paint drips on the ground? I don’t think so.

jewelry/accessories: for an affordable set of jewelry or an organized accessory kit, a plastic tray is perfect for separating by color or style.

wine and spirits: limited edition liquors and wines are a great way to promote high-end alcoholic beverages, new and old. Plastic trays can hold bottles, bottle openers, martini shakers, and more in a comprehensive little kit that true patrons would love to take home!

electronics: in our growing global economy and interweb we’ve got gadgets and gizmos a plenty! Many come with small parts and extra accessories that are valuable to the end use of the product– which is most likely pretty spendy. Keep track of each component with custom plastic trays.

financial/banking: whether it is to hold currency, poker chips, or a banking welcome packet, thermoformed plastic trays can play an integral part in a marketing kit that adds value to the service you provide.

Can you think of any markets that wouldn’t benefit from using plastic trays? Try and stump me by emailing marys@sunpack.com, I’m up for a challenge!