Get Your Product to Market Fast

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Thermoforming is far superior to other plastic manufacturing methods when you want to get your product to market in as swift a way as possible. Thermoforming is speedier to implement, more effective in terms of materials and produces a considerably more affordable end-product.

In the final evaluation, thermoforming permits you to make more suitable decisions while still staying within budget. It also lets you have a faster product development cycle that will facilitate you to get your product to the marketplace ahead of your competitors.

 

Advantages of Clamshell Packaging

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Clamshell packaging is distinctive because of its hinged, one-piece design. The hinges allows them to open like a clamshell. Clamshell packaging frequently comes with a single hinge and usually includes a hanger tab so it can be hung on a store hook.

I love the advantages for both the consumer and the manufacturer. Let’s look at a few.

Highly Observable for the Consumer

This type of packaging is usually made using high transparency material. For the consumer, the product inside can be observed from many different angles

Highly Secure for the Manufacturer

Clamshell packaging can be made highly secure, allowing manufacturers to package highly valuable products in them while diminishing the possibility of theft or tampering. This increased security makes it perfect for retail.

Total Enclosure

Clamshell packaging provides total enclosure for the product inside without separate lids or backings. This ensures that the entire package is one piece.

At Sunrise Packaging, we design and manufacture visually interesting and functional plastic thermoformed clamshell packaging. We are a leader in manufacturing thermoformed clamshell packaging solutions to industries such as retail, medical, entertainment, media and cosmetic. We would love to work on your design and concept from start to completion.

 

Why Thin Gauge Plastic?

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The majority of the thermoformed packaging solutions that you will see are made from a thin gauge plastic material. As an inline thermoforming manufacturing company, we believe that thin gauge plastic is one of your best bets when designing and producing custom plastic packaging products. Small sized blister packaging and clamshells from Sunrise can be made with a wide variety of different thing gauge plastics that offer different benefits suited to your needs. In retail and food industries, thin gauge plastic is the most common used material. This is because of its malleability and quick forming capabilities. Most often received in material rolls, thin gauge thermoplastic can simply be setup with the inline thermoformer and automated through the process. For fast moving items in the retail world, this is beneficial to both retailer and supplier!

Thermoformed Window and Internal Tray

Starkey Window Close-UpAs a packaging manufacturer and converter, we like to see combination packaging happen under one roof. As you saw with the turned edge blister display, we try to find ways to use our strengths to add valuable packaging solutions to products, marketing campaigns, and even internal appreciation and organization. The boxes shown here are a great example of how we can combine both rigid set up box production and in line vacuum thermoforming to create a spectacular display box for a new product launch. The item that belongs in this box is a revolutionary hearing aid that can be programmed to work in sync with an iPhone or other apple product. The rigid setup box has clean and informative graphic design that reigns true to Apple design by using clean white space and letting the product sell itself! Soft touch lamination a durable chipboard create a secure and sleek home for the new device. As you can see, there is a clear window that displays the product so shoppers can see the item without the risk of tampering. The clear window is not your standard window you would see in stores, it uses a thicker, more durable PVC that offers real protection. The PVC material is then thermoformed just slightly so when it is sealed on the inside of the top tray, the plastic and rigid chipboard lay flush together- a new process we implemented in order to create the perfect look for our customer. The clear window is not the only plastic thermoformed element; the inside tray is a white plastic that is formed specifically to hold the device and a literature pamphlet.

Plastic Trays Enhance Marketing Kits

Plastic packaging solutions come in many forms. Not all thermoformed plastic packaging needs to be a clear clamshell or custom blister pack. For example, shown here is a marketing set and retail box that we made for Besita Boutique, a high end swimwear retailer. The white plastic tray inserted in our customizable cigar-style Netbox™ matches the color scheme while providing a much needed cavity to hold a turned edge Flashpad™. Sometimes it is the small details that make a big difference in the display and presentation of a marketing kit. Custom plastic trays show forethought as well as the investment you made showing that each and every prospective client is equally important.

Custom Plastic Packaging Factors

thermoformedWhen making packaging decisions for retail products, there are a lot of factors that come into play, and many important things to consider. Custom plastic thermoformed packaging comes as no exception. In order to have an all around quality packaging solution, it needs to be protective and practical while simultaneously marketing your brand and product. Protection and practicality go hand in had for custom packaging solutions. In order for  a plastic blister pack or clamshell to properly serve its purpose, it needs to insure that the product is safe in shipping, that it is tamper proof in-store and can therefore be purchased and put to use! Simplicity is also a key component of quality packaging. Many times with plastic clamshells and blisters, shoppers find it difficult to actually access the product that they just bought! Create a design that offers protection but can also be easily opened in the household- there are a few tricks out there to open difficult plastic packaging, many of which come with a bit of risk. Finally, use packaging to your advantage by adding value to your in-store presence. You worked hard on making the packaging design, now make it work for you. Incorporate your marketing message and branding strategies when you design artwork, tooling, and more!

Aluminum Tooling: Watch How it’s Made

custom toolingFor high quality custom thermoforming, the process starts with an aluminum tool that plastic is formed by. In order to accurately fit products into a custom clamshell, blister pack, or tray it is important that the tooling match the layout and dimensions of the set.

As a turnkey manufacturer, we offer in-house tooling services to keep production in extremely close proximity to the tooling department to ensure accuracy and close communication. Watch our youtube video below to watch how it’s made. We take all necessary action to make sure that the custom tool works properly in our inline thermoformer, and will produce a mock-up of the product to confirm accuracy and quality. To create an ideal package for retail products, cosmetics, and more, consider custom thin gauge thermoforming to create a tamper evident, eye-catching package that displays your product in a competitive retail environment.

Thermoformed Window: NetBox™ View

NetBox View Circle While our turned edge products don’t always make it onto our thermoforming blog, our latest addition to the customizable, cigar-style Netbox™ is a thermoformed window that adds display with rigid protection. Made with a rigid PVC material, unlike other clear windowing that uses flexible PVC, the NetBox™ View from Sunrise Packaging combines turned edge and thermoforming manufacturing processes to offer our clients even more packaging options and custom features to make a completely unique and representative product. The thin gauge PVC material is formed to the desired size and shape of the window in the top of the turned edge box. This way, this “tray” is placed in the die-cut turned edge flat in order to lay flush with the covering surface area. NetBox View RectangleThis extra step in planning and production adds accuracy and attention to detail; of which any high-end client would take notice. For more information about the NetBox™ with a View, visit the webpage or contact us directly!

Thermoformed Plastic Clamshells

thermoformed clamshellsOf all thermoformed plastic packaging options, the clamshell is by far one of the most universal products out there. Efficient manufacturing due to simple construction and setup allows for fast turn around time and speedy fulfillment. Not only does clear plastic packaging offer you display to draw in the consumer, you also protect your products from tampering and other mishaps. The two main benefits from a quality manufactured plastic clamshell are; attractive, eye-catching display and a solid packaging structure.

stock thermoformed packagingThe ideal packaging solution serves as the front lines of product marketing. Appealing to consumers to evoke either an impulsive or educated decision. With clear plastic clamshells, you give the consumer as much information as completely possible about the product you are selling- without allowing them to tamper with it. By seeing the product in its entirety, they are able to confidently make their purchasing decision and move on. Studies have shown that clear clamshell packages are significantly more eye-catching in retail environments and are therefore elected more often than other items. Finally, the security of custom formed clamshells is unbelievable. They are so tamper evident that sometimes this can be a concern for consumers once they get home and want to open the product. Ensure security with plastic clamshells, but customize them to they are easy to open. Unpacking feasibility is a huge factor when it comes to return business– guarantee it by creating a unique, yet simple solution.

Of course, with custom thermoformed plastic packaging, there is an initial investment in a unique aluminum tool. For new businesses and smaller quantities, we suggest taking a look at stock options. Here at Sunrise, you can shop online or refer to a sales representative on the best stock solutions we have available. Check it out!

Custom Audio Album

custom thermoformed albumThis custom disc album is basic and functional. With chosen materials and custom foil stamp, this black vinyl audio album holds all discs in place in an protective, durable case. Most plastic packaging solutions that you see in retail are transparent in order to display the product and draw in a customer. However, what many purchasers don’t realize is that there are multiple colors, gauges, and properties of plastics that can be thermoformed to create a packaging solution. For example, on our online store we offer thermoformed packaging solutions in black, white, and clear! For custom products, we have the best resources to get the plastic in the color and thickness that is best suited for the project. This black custom audio album is just an example of how a classic vinyl and turned edge album can add value and weight to a disc set.custom vinyl foil stamp