Custom Thermoforming for Point of Purchase

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Custom thermoforming is incredibly effective for point of purchase display, beauty, cosmetic, medical, pharmaceutical blister packaging, clamshell, electronic, and other manufacturing industries. Custom thermoforming is very cost effective for high volume orders and repetitive runs. Once your custom tooling is complete for custom plastic packaging, following orders are trouble-free to setup and speedy to turn.

EarSkinz Custom Thermoformed Packaging

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This vibrant custom thermoformed packaging for EarSkinz highlight a wonderful product. The tray assists to tell the story of what the product is, silicone ear bud covers in this case. This design utilizes the smooth and boundless potential of thermoformed plastic trays. An enormous advantage of this custom thermoformed package for EarSkinz is the elimination of extra exterior wraps, boxes or sleeves which diminishes waste, helping the bottom line for EarSkinz. The custom designed tray is covered in front by a clear co-polymer film which is easy to open for the purchaser. Finishing out the packaging is a back label which offers instructions which helps the front to stay clean and stylish.

Custom Designed Clamshells

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I consider custom designed clear plastic clamshells provide an enormous advantage for retail packaging solutions. I think it speaks to people that your package has nothing to hide. Your product is there for the world to see and your customer can see the product and not feel like they have any expectation to be disappointed by misrepresentative contents.

Clamshells provide safety and visibility that are designed specifically to product are frequently custom made with inline thermoforming manufacturing. Plastic material is roll-fed in to the former and takes shape of the Teflon coated aluminum tool that is being applied. Clamshells often are very cost-effective and usually have easy to open functionality that provides a great custom packaging solution.

Advantages of Clamshell Packaging

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Clamshell packaging is distinctive because of its hinged, one-piece design. The hinges allows them to open like a clamshell. Clamshell packaging frequently comes with a single hinge and usually includes a hanger tab so it can be hung on a store hook.

I love the advantages for both the consumer and the manufacturer. Let’s look at a few.

Highly Observable for the Consumer

This type of packaging is usually made using high transparency material. For the consumer, the product inside can be observed from many different angles

Highly Secure for the Manufacturer

Clamshell packaging can be made highly secure, allowing manufacturers to package highly valuable products in them while diminishing the possibility of theft or tampering. This increased security makes it perfect for retail.

Total Enclosure

Clamshell packaging provides total enclosure for the product inside without separate lids or backings. This ensures that the entire package is one piece.

At Sunrise Packaging, we design and manufacture visually interesting and functional plastic thermoformed clamshell packaging. We are a leader in manufacturing thermoformed clamshell packaging solutions to industries such as retail, medical, entertainment, media and cosmetic. We would love to work on your design and concept from start to completion.

 

Blister Packs and Clamshells Everywhere!

 

Start Seeing Blister Packs

When you go into just about any department store or pharmacy, you can often find a wall or two–and an aisle or three–that are covered wall-to-wall in product merchandise. Product, product everywhere, encased in individual blister packs or plastic clamshells. Why? For starters, blister packs are a simple solution to both protecting and displaying retail merchandise. A retail ready solution that has withstood the test of time.


Theft-Deterrent and Marketing Strategy in One

thermoformed plastic blister packs for electronics retailThe most common types of packaging are made of thermoformed thin-gauge plastic. This particular gauge is used for packaging cosmetics, electronics, as well as items vital to the pharmaceutical industry. The main benefits of this packaging category prove the value of blister backs. Thermoformed packaging is tamper-evident–and often tamper proof! This is a great deterrent of theft, and makes for a highly-noticeable attempt. The clear plastic packaging gives the consumer the opportunity to actually see the product in its entirety. A product a consumer can see is a product that they will believe. Finally, high volume markets–such as with electronics–require speedy manufacturing and fulfillment to keep up with consumer demand. Blister Packs and clamshells are a fairly standard design, decreasing the turnaround time on orders


 

A Time-Honored Process

With in-line thermoforming processes, packaging manufacturers are able to produce both blister pack cavities and full two-sided clamshells in an efficient and streamlined way. Roll-fed into the thermoformer, thin gauge plastic travels through an aluminum mold that, when applied with heat and a vacuum, will conform the material to that exact shape and size.

Thermoforming is an old process, only fairly changed since its inception, but it is a proven solution for churning out reliable, protective retail packaging.

Learn More about Blister Packaging

Thermformed Plastic Trays

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Custom thermoforming offers the manufacturer the ability to create a unique packaging solution for anything. That’s right- anything. While thermoformed blister packaging and custom clamshells are generally geared toward the electronic and cosmetic markets, thermoformed plastic trays are applicable to any packaging purpose. The plastic forming process is simple, quick, and economical for production runs large and small, and with custom aluminum tooling, products fit snug into their respective place. Here are some markets that currently use or could greatly benefit from their own custom thermoformed plastic trays:

mechanical/automotive: plastic trays can be formed to hold parts large and small alike. Great for mechanical maintenance or as a presentation for the buyer! Present  a kite with the car manual, title, keys, and throw in a tire gauge for the new car owner!

art/design: perfect tool hold any kind of utensil- keep paintbrushes, pencils, and other tools in a compact and accessible kit. Plastic trays are durable and washable for the messier artist as well…I mean, did Da Vinci worry about paint drips on the ground? I don’t think so.

jewelry/accessories: for an affordable set of jewelry or an organized accessory kit, a plastic tray is perfect for separating by color or style.

wine and spirits: limited edition liquors and wines are a great way to promote high-end alcoholic beverages, new and old. Plastic trays can hold bottles, bottle openers, martini shakers, and more in a comprehensive little kit that true patrons would love to take home!

electronics: in our growing global economy and interweb we’ve got gadgets and gizmos a plenty! Many come with small parts and extra accessories that are valuable to the end use of the product– which is most likely pretty spendy. Keep track of each component with custom plastic trays.

financial/banking: whether it is to hold currency, poker chips, or a banking welcome packet, thermoformed plastic trays can play an integral part in a marketing kit that adds value to the service you provide.

Can you think of any markets that wouldn’t benefit from using plastic trays? Try and stump me by emailing marys@sunpack.com, I’m up for a challenge!

 

 

Sports Electronics Packaging

We found this packaging example on the online gallery, Packaging of the World. Housing sports electronics products, these plastic thermoformed cases offer security and display qualities that are perfect for a retail environment. The challenge that the packaging designer was faced with was the need to refresh the brand to appeal to a younger audience. The designer used accent colors on the packaging in order to categorize products without confusing their targeted consumers. We love this creative use of plastic formed packaging- it does not stay constrained to a classic clamshell or blister pack. These are truly unique packaging solutions that will add value to the product and intrigue more consumers. sportline-potw-01

Variety Clamshell Package

Thermoformed plastic clamshells can come in just about any shape or size. The reason for their popularity in retail and supplier markets is largely due to their versatility and wide range of capacity. The basic purpose of custom thermoformed packaging is to hold an item as specifically as possible. Think about it, whether they are electronic gadgets, children’s toys, cosmetics, or tackle like this picture shows- each product sits nicely in a secure package that is formed to its own size and shape. The packaging shown here is a great one to highlight because it accommodates a selection of items that could be much more attractive to a consumer. Shopping is full of decisions, and giving shoppers the option to purchase a combination could vastly improve your sales.IMG_5563

 

Why Thin Gauge Plastic?

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The majority of the thermoformed packaging solutions that you will see are made from a thin gauge plastic material. As an inline thermoforming manufacturing company, we believe that thin gauge plastic is one of your best bets when designing and producing custom plastic packaging products. Small sized blister packaging and clamshells from Sunrise can be made with a wide variety of different thing gauge plastics that offer different benefits suited to your needs. In retail and food industries, thin gauge plastic is the most common used material. This is because of its malleability and quick forming capabilities. Most often received in material rolls, thin gauge thermoplastic can simply be setup with the inline thermoformer and automated through the process. For fast moving items in the retail world, this is beneficial to both retailer and supplier!

Plastic Clamshell Solutions

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Plastic clamshells can be seen in a wide variety of retail stores. From large scale department stores to small mechanical or electronic outfits, clamshell packaging is applicable to so many products that are sold today. The main reason for the popularity of clamshells is the protection they offer product while giving the consumer the best possible idea of what they are about to purchase. What many consumers may not consider, however, is how economical and environmentally conscious it is of these companies to opt for plastic clamshell packaging. A thermoformed item, plastic clamshells most often use a clear, sometimes recycled and always recyclable PVC grade plastic. A thin and clear material that allows for efficient inline thermoforming manufacturing. Producing large quantities of plastic thermoformed trays, blisters, or clamshells is a fast process for most manufacturers after tooling and setup. Consider plastic packaging solutions like clamshells for your next retail venture. Even with startups or smaller quantities, stock clamshell sizes can be a viable option. Sunrise Packaging has a selection of seven new clamshells to choose from. Even order online!