How to Work the Magnetic Flap Box

Magnetic flaps on their own are used widely not only in packaging. Binders often use a magnetic flap for closure, as do some styles of journals and books (Bibles are probably the most common). Even some purses use magnetic flaps to ensure tight closure. The magnetic flap box is also increasingly popular, and that's in part to the versatility--and universal delight--of magnets.

It starts with the traditional hinged cigar box. The overlapping hard cover, with magnet, is the additional feature that elevates a simple box into something a little more. While the magnet is the *connecting* piece, so to speak, other elements can take your simple box to the next level.

The Magnetic Flap Box in Action

In the example to the side, created for CME4Life, you can see some of our favorite options at work.

First and foremost: the magnetic flap. It allows for a seamless design from top to bottom, creating a continuity for the eye to follow. It continues as the user slides their finger under the flap to open, revealing the product in full.

This digitally-printed box also features vivid colors. Sunrise can ensure color-matching with this process so that your logo and brand recognition are never compromised in the printing process. It's also laminated. Lamination can enhance colors as well as create another tactile touchpoint for users. This particular example uses matte lamination, one of our favorites. It makes the box as a whole soft to the touch, smooth, and adds a layer of protection to the piece.

Other Magnetic Flap Box Options

This magnetic flap box is just one example of many that Sunrise has handcrafted over the years. Other features which we think make this style of packaging especially pop include:

  • Custom inserts
    In short, inserts keep packaging neat and products safe. Made to order for every project, we can ensure that our custom inserts will fit to perfection.
  • Thermoformed trays
    Sunrise has a custom tooling department that means no delay or travel between workshops for your packaging creation. Thermoforming is a great option to highlight product features; it's literally like a little stage for your items!
  • Personalized foil stamping
    One of the most popular options out there. Foil stamping is a striking customization option that immediately creates a sense of luxury for any package.

And this is just scratching the surface of what's possible with packaging customization. Contact Sunrise today to design your project!

Blister Packaging: Consumer & Eco-Friendly

There can be a lot of boxes to tick when it comes to packaging. Depending on the product and the company, they might have specific considerations regarding the size and how durable a package needs to be. Not to mention the needs of branding and product showcase. However, we think that there’s one type of packaging that does a great job of ticking off all these boxes: blister packaging. 

Blister packaging is probably most notable as the type of plastic container your single-serve medicine comes in. It’s the plastic bubble affixed to a cardboard backing. It’s easy to open and helps control dosage. But its handiness doesn’t stop there. 

Blister Packaging Benefits

Blister packaging is handy for more than just medications. It’s used often for tools and items that are better served hanging than shelved. The rigidity of the plastic allows for security of the item, and the cardboard backing is dual purpose. It can provide more information, including instructions, about the product. And it provides an easy way for consumers to access the tool. 

But not only is blister packaging friendly for consumers, it’s also eco-friendly. Depending on your recycling guidelines, it can be as simple as removing the cardboard from the plastic and binning appropriately. 

Other benefits of blister packaging include cost savings in different ways. This style of packaging is ideal for showcasing a product with cost savings as the materials are relatively cost effective. Additionally, theft and tampering is driven down by blister packaging (and really, any thermoformed package) because consumers can view the product beforehand. They aren’t as tempted to open it. 

Best of all from an organizational standpoint, the airtight seal ensures a long shelf life and exemplary package performance over time. There’s no worry about the product becoming defective due to outside pressures. And if blister packs aren’t exactly what you need, check out Sunrise’s other custom thermoformed options as well. 

More Thermoformed Packaging Styles

In addition to blister packs, Sunrise can also create thermoformed trays and clamshells. Talk to a representative today to learn more about which style is right for your product!

Opening Day = Box Closures

As a proud Minnesota company, we love all things related to our hometown teams. And on this Opening Day for the Minnesota Twins, we turned our attention to another kind of opening that captures our attention: box closures. 

If you want to contest the importance of and customer attention to box closures, look no further than your own experience. We don’t doubt that at one point or another, you spent more time than you like to admit lazily flipping open a magnetic box lid. Or slowly slide the top piece off of a setup box to savor the moment of getting a new smartphone or tablet. The delicious moment of flipping up a cigar box top. 

Design custom packaging that allows users to savor that anticipation. Here are some of our favorite box closures in honor of Opening Day!

Box Closures That Captivate

Slip Slant Boxes with box closures

Magnetic Closures

Far and away one of our most popular features. Magnetic boxes are versatile and instant keepsakes for users. Closures can be embedded in many different types of box styles. Plus magnets are one of the most secure types of closure so products are safe and secure. 

custom luxury boxesSetup Boxes

You might not think a lot about setup boxes having a particular flavor to their opening and closing, but consider again.  Setup boxes are a frequently used for luxury goods and technology products for a few reasons. Their rigid chipboard construction, paired with a thermoformed or custom insert, keeps the product secure. These highly-customizable two pieces allow for a high quality finish via the wrap. Most of all, the sleek design is evocative and suggestive of luxury. 

Design Your Own

When someone comes to Sunrise with a project, we do everything we can to bring it into reality – even when it means creating something new and personalized to your business objectives. We’ve taken on new interpretations when it comes to slip cases, gatefold, and more. Contact us today to start bringing your vision to life. 

Play Ball!

Openings are full of anticipation, from the excitement of a new baseball season to revealing an exciting product.  No matter which team is *your* team, Sunrise is ready to bring you and your products to the next level of success. 

Thermoforming Packaging Outlook

When it comes to custom packaging, thermoforming is about as literal as you can get. 

Design and personalization appear in all of our projects. But when it comes to truly crafting packaging around a product, thermoforming provides the best amount of customization. This style of personalized packaging takes a sheet of plastic that is heated until pliable, and then molded to the desired shape. You've experienced a variety of thermoformed packaging, and maybe not even realized it. For example, any time you have opened medicine in a plastic container with a foil back... That's blister packaging. If you've slid a plastic tray out of a box... That's a thermoformed tray. 

The incredible array of possibilities for thermoforming is part of what makes it such a dynamic industry. Digital Journal projects that the market for thermoformed trays, blister packs, and more will see steady growth through at least 2026. Plastic trays and custom plastic packaging have become an important aspect of packaging. As more and more people turn to shopping online, the need for packaging stability and protection increase. Not to mention the ability to capture freshness and keep products firmly sealed. 

 

How Industries are Personalizing Thermoforming

When it comes to specific industries, thermoforming allows them to not only package with integrity, but also with precision and intentionality. 

Take a look at the image to the side. These cosmetics are packed in safely and securely, but also with an element of presentation. All users who purchase this product will be able to have a consistent experience, from any part of the country.  Not to mention that these containers, otherwise fragile and full of precious substance, are protected from the potential pitfalls of transit and retail shoppers. 

Healthcare packaging is another industry which often uses thermoforming. We discussed pill packaging above, but this style of single-servings also helps with compliance packaging. Compliance packaging ensures that users are taking the correct dosage/amount at the right time. Adding features to the packaging design, like a clock or other graphics, along with the individual blisters, assists users in being responsible and understanding how their medication works. 

Thermoforming Market Growth

These two industries are hardly the only ones out there using thermoformed trays, blister packs, etc. The food industry, horticulture, electronics/technology, and more have adopted thermoformed products as part of their packaging lineup. Learn more about the options we can provide to you to keep products safe and sound through our thermoforming options!

Compliance Packaging Spikes Innovation In Medical Packaging

Compliance packaging is a friendly way to help consumers take their medication on schedule. And blister packaging provides the perfect platform for it. 

Let’s establish why compliance packaging is such an important issue today. If you’ve ever been charged with taking a medication daily, there have surely been days when you forgot about it. Whether that lead to unintentionally skipping a day or just a few hours, it has an effect. Or maybe you’ve been prescribed a device that you’ve been using incorrectly. Inhalers are notorious for misuse. With over half of the US population on some kind of medication for a chronic condition, nonadherence is a big issue. So much so that a 2008 Medco survey estimates that half of those people don’t adhere to the given guidelines for their medication. A year later, the Network for Excellence in Health Innovation cited this as responsible for up to $290 billion in unnecessary costs every year. 

How Thermoformed Blister Packs Aid Compliance Packagingcompliance packaging with blister packs

As mentioned above, compliance packaging makes it easy for users to to take the right dosage at the right time. Here are some examples from the 2016 HCPC Compliance Package of the Year winner of how they used blister packaging in their design. 

The winner created packaging for a two week dosing regimen. The blisters are designed like a calendar, with each box making up two two-week packs. With red arrows leading the user from pack to pack, it’s clear how they should progress and take the dosage. The thermoformed blister packs ensure that the user doesn’t take more or less than is prescribed. 

In addition to keeping the dosage consistent and accurate, blister packs play another role. With the aging baby boomer market, packaging accessibility becomes a consideration.  Being able to open pill bottles requires dexterity and hand strength… Something we tend to lose as we age. Blister packs allow for users of varying strength and dexterity access with ease. 

Implications in Other Industries

While the term is usually applied to the pharmaceutical or medical packaging industries, compliance packaging measures can apply everywhere.  Making retail packaging that’s easy to use, regardless of hand strength, is a standard to which all packaging should be held. Designing labels and lids for thermoformed packaging that inform and educate users is a great use of space. 

What measures has your organization taken to create a compliance packaging approach?

Car Marketing with Key Fob Packaging

Buying a car is, for most people, a process. From the financial considerations to what options are most important, it’s a decision-laden process. Not to mention stressful. At the end of the road, customers want to feel confident in the decisions they’ve made. As they drive off the lot, car dealerships should recognize that there is always another opportunity for car marketing. Key fob packaging and car marketing

Key Fob Packaging & Car Marketing

Key fobs are practically a standard in vehicles today. The use of the fob might vary, from just unlocking the car to starting it remotely, but there’s usually two identical fobs. One on the keys, and a spare. The spare is usually handed over, fairly unceremoniously, in an envelope. Which may or may not feature the brand. 

Sunrise Packaging (Blaine, Minnesota) recently started working with car dealership marketing teams to create a kind of welcome kit for customers. This kit affirms that they’ve made a great choice not only in their vehicle, but choosing the dealership as well. It boosts confidence and makes customers feel secure. 

These presentation packaging pieces, or FobPads, feature the best in our design department. In the examples pictured for Sunrise Auto Family, you can see several elements at work: 

  • Construction: these pads utilize custom thermoformed foam inserts to keep the fob and business card firmly in place. They’re also tied together in the customer’s mind. The pad construction, mimicking our FlashPads, is sturdy like a hardbound book. 
  • Design: car marketing is all about impressions and prestige. We’ve designed a packaging solution that’s intuitive and attractive. Sunrise can design with your brand in mind, and take your vision to the next level. 
  • Content: from the visuals to the words, there’s a message here. It’s adventure on the open road. It’s a warm handshake. A possible future referral for your dealership. Keep it simple, but significant.

Custom Key Fob Packging for new car salesAdditionally, these FobPads are keepsakes for the customer. The fob is safe in a recognizable space, ensuring that it’ll be kept in the house for a long time. 

Continue Selling After the Car Leaves the Lot

New cars come out all the time. Dealerships exist in nearly every town in America. What makes your dealership stand out?

We know pricing and financing are one thing, but it really comes down to dealership and car marketing. As a family welcomes a new car into their life, so can a dealership welcome them to their family.

Be one of the early adopters in this exciting new opportunity. Contact Sunrise today to start!

 

Recycling Thermoformed Packaging

For good reason, retailers and companies are increasingly concerned with the re-usability of packaging. Using materials that can be recycled and reused is not only good for the environment, but a selling point to eco-conscious customers. Recycling thermoformed packaging is one reason Sunrise Packaging loves promoting our thermoforming processes, but not the only one.

We turned to the current industry analysis and trends on industrial thermoform packaging material market to find out why this style of customized inserts and packaging is rapidly increasing in popularity.

Reasons to Love Recycling Thermoformed Packaging

It’s good for the globe.

Recycling plastic leads to a robust second life for a variety of products (see what kinds of plastics can be recycled). With the majority of thermoformed materials meeting the requirements for recycling initiatives, it allows consumers to buy with confidence. On a grander scale, it reduces greenhouse gasses and pollution, as well as the waste filling up dumps and natural environments. 

It’s good for the consumer.

And in more ways than you might think. It takes less energy to make products from recycled plastic than it does using virgin materials. It saves on oil, which in turn makes more oil available for heating homes and other uses. That’s just one example of how recycling thermoformed packaging helps the collective and not just individuals.

It’s good for your organization.

Thermoforming has a lot of advantages. It’s ligthweight but solid. It’s environmentally-friendly while providing stiff storage for products. Additionally, more and more products require the versatility offered by custom plastic packaging. Wood and glass can’t promise a moisture-free, odor-free environment that also blocks light. Oh, and while keeping weight and shipping costs down. 

Upcycling For The Greater Good

Upcycling‘ is becoming an increasingly popular term to further clarify recycling. It means taking a product and reusing it for a new purpose. But in such a way that creates a product of higher quality or value. It’s not exactly a new idea–there must have been some inventive upcycling going on through the Great Depression, right?–but it’s gained traction in our eco-friendly society. 

Choosing packaging that can be re-purposed is more than just a fiscal decision. As people become more educated about making choices, trends show that the demand for recyclable packaging will grow. Get ahead of the game by working with Sunrise Packaging to create recyclable thermoformed packaging!

Custom Blister Packaging Gets Smart

It’s not enough for custom blister packaging to provide security, support visual elements, and address security concerns. It has to be smart, too. 

To be fair, this idea of ‘smart packaging’ has been around for a while. It evolved out of ‘active packaging.’ Active packaging simply refers to some kind of function beyond containment of a product. Something as simple as an expiration date meets this criteria. As technology embeds itself further and further into the fabric of our lives, from smartphones to AI systems, this expectation of engagement extends to packaging. Intelligent or smart packaging refers to some method of information transfer between users and packaging. 

You’ve probably heard the word ‘smart’ appended to other things. Smart phones, most commonly, but also smart houses, smart cars, etc. When it comes to packaging, it has just as many possible variants. Moisture control. RFID tags. Oxygen control. The list goes on. But when we talk about custom blister packaging, there are some interesting immediate applications we’re seeing in the real world. 

Custom Blister Packaging for PharmaceuticalsThermoformed blister packaging

IMC is one company leading the way when it comes to smart packaging, specializing in pharmaceuticals. These kinds of specialized packages need to combine branding and functionality seamlessly. Custom blister packs meet the bill. 

Blister packs allow custom-fit cavities to adhere to a cardboard or other sturdy packing. It allows users to see the product while giving package designers some leeway with the hard backing. And this is what draws IMC to custom blister packs. While traditional pill bottles–even with smart bottle caps–the space to embed electronics or other elements necessary for smart packaging is limited or non-existent. With blister packaging, it’s easy to encase something in the backing. Whether it’s an electronic designed to monitor dosage or help users with the product, it offers a different kind of experience. 

One of the more practical reasons for this kind of smart packaging is that adherence to prescribed routines is a major issue for patients and doctors. HealthPrize Technologies estimated in 2016  that such non-adherence lead to $637 billion losses in treatment for chronic conditions. Adding functionality that can, for example, remind users when to take their medication could lead to a decrease in  major medical events. 

Custom Forming & Smart Packaging

Thermoforming in any incarnation–trays, blister packs, or clamshells–can work with the demands of smart packaging. Easy to customize for any product, all of them offer a high degree of branding and functionality. Contact a representative today to learn more!

Flip Lid Packaging Options

The flip lid is a great option for packaging for a couple reasons.

First of all, as packaging accessibility becomes more important, the flip lid is easy to open. We’ve written in other posts about the effect of the aging baby boomer population on the packaging industry. Nearly 10,000 baby boomers turn 65 everyday; they have a massive amount of economic influence.  You might have already noticed increased accessibility elements on products. Pop tabs on cans, larger type and simplistic design elements on packaging to reduce visual clutter, and closures that simply take less effort to open. As we age, we tend to lose strength in our hands (a cumulative effect). A flip lid takes minimal pressure and exertion. 

Secondly, flip lid boxes create literal stages for products. They’re perfect for presentation packaging, particularly with magnet closure (like our Netbox style) and some other select finishing designs that complement the product and package as a whole.  Imagine you’re the customer. You have a gorgeous box in front of you, waiting to be opened. You slip your fingers under the lid, popping it open, and inside are the perfectly-arrayed products with accouterments.

Whether you’re looking to make an impact with a marketing kit, sales presentation or an influencer box, get creative with the lid. Here are some types of packaging we recommend. 

Types of Packaging Featuring a Flip Lid

luxury brand packaging with flip lid

Cigar Boxes

Cigar boxes are one of the most popular styles of boxes with a lid to flip open. Some organizations choose to magnetize a flap for extra security, or some extra element of closure depending on the product. In the example to the right, the luxury packaging displays a high-end product in all its glory. The packaging doesn’t detract from the product, but rather adds to it. Like we said above, it gives it center stage. 

Custom cigar boxes can be customized further with inserts, like thermoformed trays or die cut foam. Foil stamping, embossing, and more can further dazzle customers. 

thermoformed clamshell, custom box design, custom thermoformed tray, manufacturing, Products, retail display box, thermoforming, Thermoplastic Materials with flip lid

Thermoformed Clamshells

Depending on what you need to house with your packaging, custom thermoformed clamshells might be ideal. Hinged plastic clamshells add a layer of security in a couple ways. First, simply by protecting products with a bit of cushion, which might be helpful in transit. Additionally, if your product is sitting on a store shelf, it can deter shoplifters. Or those who want a closer look (and don’t really care about destroying packaging to do it). 

Plastic clam shells are made-to-order, ensuring a perfect fit for your product and accompanying materials. They’re frequently used for medical packaging due to the easy-open nature of the flip lid, but can be found in nearly any industry. 

Your Customers Will Flip For Flip Lids

(Okay, we know that was terrible, but some puns are just unavoidable, you know?)

Contact Sunrise Packaging today to discover more innovative ways to meet your packaging needs!

Bespoke Boxes

Creating packaging isn’t so different from creating clothing. Both industries are subject to fashion and fads, with new trends drifting in and out. We watch things that were old become new again, things that were passe become trendy with enough time. Whether we’re talking tailoring or bespoke boxes, some features are just continuous classics. 

The word “bespoke” has a history tied to London, England. In the 16th century, “bespeak” meaning to order or arrange in advance. That evolved to refer to clothing or other things that a customer orders before creation. Traditional techniques are still in use on Savile Row, where making clothes is still seen as an art and not a science. 

Automation is increasingly a larger part of any enterprise, and custom boxes are no exception. However, while the manual parts of the process are less, well, manual, the artistry still exists. It takes time to craft truly bespoke boxes. Here are some examples: 

21st Century Bespoke Boxes

Custom magnetic boxesbespoke boxes

Sunrise Packaging’s Netbox, or customized magnetic boxes, reflect a true packaging classic: the cigar box. With an overlapping hard cover, magnetized for closure, ‘t’s ready for customization in any number of ways. These boxes are perpetually striking and can be further personalized through embossing, foil stamping, screen printing, and more. 

Prince Two Piece Setup Box and bespoke boxesTwo piece setup boxes

As a Minnesota-based company, we can’t have a post tying fashion to bespoke boxes without using a Prince example! This box to the left is an example of a two piece setup box.  They’re popular for luxury packaging, game boxes, and gift packaging. The turned edge corners ensure perfect fit from top to bottom. The strong chipboard can be wrapped in material that appeals to the senses, from a soft touch to glossier finish. Whatever you want to convey with your packaging can be done. 

ThermoformingThermoformend trays for the health and beauty products.

Thermoforming is truly one of the best ways to create bespoke boxes or custom packaging. Plastic molds are created to the exact specifications of your product(s) to ensure a snug, comfortable fit. It adds layers of protection and security to boot. Sunrise can create the perfect tray, clamshell, or blister pack to meet your requirements. 

Where Past Meets Present

As you can see, bespoke boxes and customized packaging take what’s best from the past and make it better with the present. Cigar boxes are a timeless style, but thermoforming ensures that the products inside are safe and secure. Using innovative practices paired with a respect for the past, Minnesota custom box creator Sunrise is ready for any challenge you can bring to us.

Contact our reps today to get started!