Archive for November, 2008

What is Injection Molding?

Monday, November 24th, 2008

injection molding 300x229 What is Injection Molding?

The term, “injection molding”, is often thrown out in reference to packaging and storing DVDs, but many people do not understand the concept of injection molding.

The following information is a brief explanation of what injection molding is and how injection molded products like lawn furniture, thermal coffee cups and even DVD cases are made?

Injection molding is a manufacturing process used to produce parts from thermoplastic pellets and is similar to making candles from a mold.

Some of the common types of thermoplastic are: polystyrene, acrylonitrile butadiene styrene (ABS), polyamide, polypropylene, polyethylene, and polyvinyl chloride (PVC). These different thermoplastics vary in durability, resistance, and flexibility

First, a mold is custom designed from metal and detailed to form the desired finished product. Molten plastic is then injected at high pressure into this mold that is the inverse of the product’s shape. Hydraulic or mechanical pressure is applied to make sure all the cavities within the mold are filled. The plastics are allowed to cool and then removed with ejecting pins. There may be excess material, which is then trimmed off and recycled.

So the next time you consider purchasing a plastic product, you will have a much better idea of just what it takes to make it!

Watch this video if you are also interested in how thermoforming works:

How Do You Know Which IT Products Are The Most Eco-Friendly?

Friday, November 14th, 2008

Your company decides to be more eco-friendly and use energy-efficient IT products, but how do you decide which products actually use less heat, cut energy bills, and reduce the company’s carbon footprint? I read an interesting article in eWeek titled, “The Green Seal of Approval” that touched on this issue.

There are many certification programs that will analyze the products for you and eWeek focused on the three most common certifications:

  • Energy Star.

This is one of the most familiarenergy star certification How Do You Know Which IT Products Are The Most Eco Friendly? environmental certifications and it is a joint program of the U.S. Environmental Protection Agency and U.S. Department of Energy. Some of the products they rate are monitors, printers, scanners, desktop computers and notebooks. The products have to meet specific energy-efficiency standards, which include consuming less than a defined amount of power during use and entering into a low-power mode when not in use. The point is to save energy and help reduce greenhouse gas emissions. Find a product with the features that you need, and then look for an Energy Star model with those features.

  • EPEAT (Electronic Product Environmental Assessment Tool).

epeat certification How Do You Know Which IT Products Are The Most Eco Friendly?This certification applies to desktop computers, notebooks, and monitors. EPEAT defines 51 criteria in eight areas. It is notable for covering an unusually wide range of issues: reduction of environmentally sensitive materials; materials selection; design for end of life; product longevity and life extension; end-of-life management; and packaging. Depending on how many of the certification’s criteria a product meets, it could receive one of three levels of ratings: Bronze, Silver, or Gold.

  • ROHS (Restriction of Hazardous Substances).

This is the European Union’s instruction for the restriction of the use of hazardous substances in electrical and electronic equipment. The products must meet the EU’s limits on levels of lead, cadmium, mercury, and other substances harmful to the environment. This does not mean that the products rohs certification 300x113 How Do You Know Which IT Products Are The Most Eco Friendly?do not have any of these hazardous substances. There are exemptions for specific uses without alternatives and there are permissible limits allowed.

With the growing trend of eco-friendly products, it can be difficult to determine which IT products are actually energy-efficient. If you want to find the products that use less heat, cut energy bills, and reduce the company’s carbon footprint, look for IT products with these certifications.

Cold Crack — Cousin to Jack Frost

Wednesday, November 12th, 2008

Driving in this morning, the trees were coated with a thick layer of snow that looked just like frosting. It’s beautiful to look at, but can be dangerous when we ship products to you.

During the winter a strange phenomenon sometimes comes over our plastic products. When the temperature gets frigid, so do our products, some of which are made from plastic, and everyone at Sunrise cringes and looks on with concerned faces as we try to avoid the damage commonly known as “cold crack”.

cold crack Cold Crack — Cousin to Jack Frost

We do everything we can to protect your products from winter cold cracking.

It happens most every year and you may have experienced it previously. In the winter you may take the extra precaution of ordering plastic products further in advance than you normally would. This is smart because Sunrise Packaging may need delay your shipping if temperatures reach below zero degrees.

This is the point at which the risk for cold crack increases dramatically and we will not ship your products if we believe they will arrive at your doorstep damaged. In order to protect your purchase, we wait until the risk for cold crack decreases.

Cold crack most often occurs during handling by the carrier. Sunrise will palletize and stretch-wrap larger shipments for further protection. As long as the carrier leaves these shipments intact, cold crack damage should not occur. Individual carton shipments that are handled by the carrier in a “baggage handler” fashion are most susceptible to cold crack damage.

It is wise to let products warm up from frigid temperatures in your facility before handling.

Keep this in mind when the temperatures begin to descend this winter. Order a few extra days in advance and know that even if your order comes a few days later than usual, Sunrise is doing everything it can to fight the forces of nature and defend your products.

Just call us your Super-Plastic-Protecting-Heroes-Of-The-Winter… here to save your products from the cold and protect the investment you have made in our products.

Less is More – How Sleek, Elegant, Turned-Edge Packaging Can Help Your Branding Efforts

Friday, November 7th, 2008

Imagine a brand new customer walking down the aisle of a typical retail store, this potential customer has never purchased your product before and just wants to get in and out. A quick glance of the shelves and in a split second picks up the product next yours and walks away.

It is in this split second that customers either choose your product – or they don’t. As choices increase and it becomes harder to be competitive, packaging is one way to catch the eyes of potential customers and increase sales.

Who wouldn’t want to increase sales? The great thing about creating attractive packaging is you can do it with out busting the bank. Simple and efficient is all you need.

Take the less is more approach. When designing packaging you want to create a unique package that will grab the customers’ attention, not suffocate them. To do this, create packaging with sleek lines and cohesiveness.creative packaging sleek lines 300x200 Less is More – How Sleek, Elegant, Turned Edge Packaging Can Help Your Branding Efforts

One way to give your packaging a professional look is to use the turned edge technique. Turned Edge is a sturdy construction that produces an extremely durable, finished product. Take a look at this YouTube video to better understand how turned-edge covers are made.

Choose a color palette and stick with it. To pick the color palette that will best represent your product, know your audience and what colors appeal to them the most. Then use those colors with the colors that represent your company to make packaging relatable to the customer.packaging metal foil stamping Less is More – How Sleek, Elegant, Turned Edge Packaging Can Help Your Branding Efforts

Using metal, foil, or hot stamping is another great way to give your product an elegant look. Using these techniques creates extremely sophisticated packaging.pink ribbon breast cancer awareness Less is More – How Sleek, Elegant, Turned Edge Packaging Can Help Your Branding Efforts

Another way to create eye-catching packaging is through, giving back to charitable causes. Consumers are more willing to buy products from companies that are interested in the same issues as they are. In fact, sales can increase upwards between 14 to 18 pct when companies use their packaging to support a special cause.

Along with the issue of cause packaging, be sure your company is staying in tune with hot button issues regarding packaging. For instance Going Green, reducing packaging waste, the economy, ease of use and convenience, to name a few. When customers can see you’re aware of what’s going on in the world, they are more drawn to your product.

It truly is all about a split second decisions when trying to reach customers. Packaging can help you make your brand the one that stands out; the one that is taken off the shelf; the one that is purchased; the one that makes money.

A Green Event For A Green Construction Company

Tuesday, November 4th, 2008

It’s been a while since we’ve featured a post on eco-friendly products, so I thought I’d tell you about one of our newest clients who are very passionate about our environment – Green Earth Construction Group out of Tampa, Florida.

Their name says it all. They build residential and commercial buildings using environmentally-friendly methods and materials.

recycle symbol small1 150x150 A Green Event For A Green Construction Company

Don’t forget: Sunrise offers a recycling “take-back” program for all products that we make. Once you are done using it, you can send any product we make back to us and we will break it down to its component parts to be recycled.

eco tag geg tn1 150x150 A Green Event For A Green Construction Company

These environmentally-friendly name tags made from cardboard are beautiful!

Recently, they hosted a symposium on green construction and they wanted their event to be as environmentally friendly as possible. That’s why they decided to use our eco-friendly name badges

The name tags are made from recycled chipboard and steel magnets. The name badges are beautifully printed using dry toner on a digital printer which is part of Sunrise’s vibrant recycling program. The name tags can be taken home and re-used, kept as a memento, or both parts can be detached from each other and recycled.

For more information on Green Earth Construction Group or for dates of upcoming symposiums, contact Virginia Grabowski at 813.241.0222

Tell Us What You Think – November’s Opinion Poll

Tuesday, November 4th, 2008

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